The development of welding positioner in China has been quite mature and perfect. We can simply understand the welding positioner in this way, that is, changing the welding position can change the vertical welding, overhead welding and other processes into flat welding, effectively reduce the welding difficulty and complete the welding task. Is the structure of the welding positioner we purchased reasonable? How to judge, let's learn about it together.

焊接變位機(jī)

Welding positioner

1、檢查焊接變位機(jī)翻轉(zhuǎn)傳動(dòng)

1. Check the turnover transmission of welding positioner

(1)傾斜傳動(dòng)應(yīng)平穩(wěn)，在負(fù)載下不抖動(dòng)，整機(jī)不會(huì)傾覆。當(dāng)負(fù)載Q超過(guò)25kg時(shí)，應(yīng)有電源驅(qū)動(dòng)功能。

(1) The tilting transmission shall be stable without shaking under load and the whole machine will not overturn. When the load Q exceeds 25kg, it shall have power drive function.

(2)設(shè)置限位裝置，控制傾角，并具有角度指示標(biāo)志。

(2) Set the limit device to control the inclination and have the angle indication mark.

(3)傾斜機(jī)構(gòu)具有自鎖功能，在負(fù)載下不滑移，安 全可靠。

(3) The tilting mechanism has self-locking function, does not slip under load, and is safe and reliable.

2、檢查變位機(jī)旋轉(zhuǎn)驅(qū)動(dòng)電機(jī)

2. Check the positioner rotary drive motor

(1)旋轉(zhuǎn)驅(qū)動(dòng)電機(jī)應(yīng)實(shí)現(xiàn)無(wú)級(jí)調(diào)速，并能實(shí)現(xiàn)制動(dòng)。

(1) The rotating drive motor shall realize stepless speed regulation and braking.

(2)在轉(zhuǎn)動(dòng)速度范圍內(nèi)，承受負(fù)荷時(shí)轉(zhuǎn)速波動(dòng)不超過(guò)百分之5。

(2) Within the rotating speed range, the speed fluctuation under load shall not exceed 5%.

3、其他注意事項(xiàng)

3. Other precautions

(1)變位機(jī)應(yīng)設(shè)置導(dǎo)電裝置，以避免焊接電流穿過(guò)軸承、齒輪等傳動(dòng)部位。導(dǎo)電性設(shè)備的電阻不能超過(guò)1mΩ，且其容量要滿(mǎn)足焊接額定電流的要求。

(1) The positioner shall be equipped with conductive device to avoid welding current passing through the bearing, gear and other transmission parts. The resistance of conductive equipment shall not exceed 1m Ω, and its capacity shall meet the requirements of welding rated current.

(2)變位機(jī)控制部分應(yīng)設(shè)置聯(lián)動(dòng)接口，用于自動(dòng)焊接。

(2) The control part of positioner shall be provided with linkage interface for automatic welding.

(3)工作臺(tái)的結(jié)構(gòu)應(yīng)便于工件的裝卡或卡具的安裝，其結(jié)構(gòu)形式可與用戶(hù)協(xié)商確定。

(3) The structure of the workbench shall facilitate the clamping of workpieces or the installation of fixtures, and its structural form can be determined through consultation with the user.

(4)焊接變位機(jī)的負(fù)載、偏心和重 心距的準(zhǔn)確數(shù)據(jù)應(yīng)在焊接變位機(jī)使用說(shuō)明書(shū)中明確說(shuō)明。

(4) The accurate data of load, eccentricity and center of gravity distance of welding positioner shall be clearly stated in the operation manual of welding positioner.

在人們眼中，也許會(huì)認(rèn)為焊接變位機(jī)是一個(gè)不重要的產(chǎn)品。但是，在國(guó)際上，包括多種功能的產(chǎn)品，已有百余系列。技術(shù)性上有普通型號(hào)；有無(wú)隙驅(qū)動(dòng)伺服控制型。華天隆數(shù)控設(shè)備致力于焊接機(jī)器人，焊接變位機(jī),，動(dòng)焊接機(jī)等自動(dòng)焊接設(shè)備的研發(fā)和生產(chǎn)。

In people's eyes, welding positioner may be regarded as an unimportant product. However, internationally, there are more than 100 series of products, including multi-functional products. Technically, there are ordinary models; With or without gap drive servo control type. Huatianlong CNC equipment is dedicated to the R & D and production of automatic welding equipment such as welding robot, welding positioner and dynamic welding machine.